Processing product characteristics
Material: high-purity quartz ceramic (ceramic material with low thermal expansion coefficient)
Process: cavity grinding (deep groove precision processing technology)
Size: 100×100×50mm (small precision ceramic parts)
Industry background and processing pain points
A. Application scenarios
Quartz ceramic antenna boxes are key components of satellite communication equipment, 5G base station RF components and military aircraft (high-frequency signal transmission ceramic shell), but their high hardness characteristics make processing extremely difficult.
B. Bottlenecks of traditional processing
1.Mechanical grinding is prone to edge chipping (defects in processing brittle materials)
2.Single-piece processing takes up to 11 hours (low efficiency in precision ceramic processing)
3.Yield rate is less than 60% (strict standards for aerospace-grade ceramic parts)
MID Solutions
For the above problems, we provide:
Ultrasonic-assisted precision engraving and milling system (ceramic-specific CNC processing equipment)
High-frequency vibration cutting technology (processing solution to reduce cutting force)
Technical advantages
1.Chipping rate reduced by 82% (high-precision ceramic processing technology)
2.Processing cycle shortened to 165 minutes (fast ceramic parts production)
3.Yield increased to 95% (aerospace-grade ceramic component compliance solution)
About MID
MID has been focusing on special material processing for 20 years, providing customized solutions in the fields of aerospace ceramic parts, medical implant ceramics, semiconductor ceramic substrates, etc. (precision ceramic processing service provider).
