People
CNC Programmer
Our engineers demonstrate exceptional capabilities, completing programming for a variety of products with different structural features every day. This demands a high level of technical expertise from our engineers
CNC Machinist
Low-precision products (Tolerance＞0.05mm)
Conventional use of tiger clamps or simple formwork fixtures is sufficient for processing. The skill requirements for CNC Machinist are not high, resulting in relatively low costs.
Moderate-precision products (Tolerance 0.02~0.05mm)
The product requires meticulous tool alignment, necessitating an experienced setup technician
High-precision products (Tolerance 5μm~0.02mm)
Full understanding of equipment, tools, materials, product features, programs, and clamping methods is required. Experienced CNC Machinist are in high demand, but difficult to recruit due to high costs
Inspector
High Inspection costs, with essentially 100% full inspection for outgoing good
The comprehensive skills and proficiency requirements for inspectors are high. They need to inspect multiple products with different structures every day and quickly and accurately choose the appropriate inspection tools
Reaction speed
The entire team deals with a variety of products every day, each with different structures, processes, and purposes. Efficient collaboration is essential, and adopting a concise, smooth, and fast mode is crucial to meet the characteristics of small-batch, multi-variety production with high demands and tight deadlines
Equipment
Inspection equipment
High-precision,multiple structures products: Primarily using two-dimensional inspection equipment, height gauges, and three-dimensional measuring devices
low-precision,few structures products: Mainly inspected with calipers, micrometers, two-dimensional measuring instruments, and height gauges
Production equipment
High-precision product：Stability of the equipment and high precision in repetitive positioning during the machining process are crucial, leading to a significant increase in equipment costs
Low-precision product: The stability requirements for production equipment are not the most critical. Equipment cost is relatively low
Production environment
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Many styles, small batch production, and multiple processes: Strict adherence to 5S management and labeling is essential, otherwise, there may be occurrences of missing materials, and skipped processes
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Small batch production:Production technicians must perform self-checks. Due to the diverse range of products we manufacture, it is challenging for IPQC to conduct first-piece inspections for each product. This places a high demand on the self-inspection abilities of every team member.
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Many styles, multiple processes:The identification and management of material quantity, specifications, processes, etc., must be clear and not prone to fading, otherwise, the occurrence of incorrect materials and skipped processes is likelyMany styles, small batch production, and multiple processes:
Complexity level of the product
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Products with
simple structuresEasy to process, low cost of failure, and high qualification rate.
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High-precision
productsHigh cost of failure, low processing efficiency, small feed volume, and complex processes
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Multiple structures
productsProcessing requires consideration of the entire complex process, along with related positional tolerances. The processing time is lengthy, and the cost of failure is high
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Deformation in
different materialsNon-metal materials are more prone to deformation than metal materials; high-precision, low-thickness products are susceptible to deformation; certain materials are prone to deformation if stress is not removed
