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Surface Treatment

Your Professional Surface Treatment Supplier

 

 

MID is a company to help customers increase more marketing opportunities by assisting them to develop innovative machining processed provide precision CNC machining and sheet metal processing manufacturer for high-mix, high-complexity, high-flexibility and Low-volume production etc. They analysis the physical properties of different raw materials and production processes, and then provides the best solution to our valuable customers.

 

 
Aluminum Alloys Surface Finishing
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Aluminum Alloys Surface Finishing

Aluminum alloys play a pivotal role in various industries due to their lightweight, durability, and versatility. Achieving the desired surface finishing for aluminum components is crucial for both
Stainless Steel Surface Finishing
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Stainless Steel Surface Finishing

Stainless steel can undergo several surface finishing processes, including passivation, electropolishing, brushing, and more. These finishes enhance corrosion resistance, appearance, and cleanliness,
Engineering Plastic Surface Finishing
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Engineering Plastic Surface Finishing

Engineering plastics, valued for their diverse applications, encompass a broad range of materials known for their durability and versatility. Achieving the right surface finish is crucial to ensuring
Mid-carbon Steel Surface Finishing
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Mid-carbon Steel Surface Finishing

Mid-carbon steel, known for its balanced strength and ductility, is a widely used material across various industries. To enhance the performance, durability, and aesthetic appeal of mid-carbon steel
Metal Parts Surface Finishing
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Metal Parts Surface Finishing

Metal parts, across diverse industries, often require surface finishing processes to enhance their properties and aesthetics. MID specializes in delivering top-notch surface finishing solutions for
 
Why Choose Us

R&D Capability

We provide complete automation equipment solutions from designs, manufactures and installs.

Team of Experts

We are a highly qualified team of production, quality and engineering, we deeply understand the requirements of high-end customers, and so do all of our employees.

On-Time Delivery

Our commitment extends to ensuring the punctual delivery, cost-efficiency, and unparalleled customer service for all your products, reflecting our unwavering dedication to your satisfaction.

Quality Assurance

Our project engineers with good project management training, PMP certification and IATF16949 auditor qualifications. In order to achieve flexible lean production and zero defect, we developed a specialized in-house QES (quality execution system), which follows the concept of traceability management of AS9100.

 

Types of Stainless Steel Surface Finishing

 

 

Sandblasting
Sandblasting is an abrasive blasting finishing technique that uses various blasting materials to achieve a specific finish to a metal’s surface. Standard sandblasting media included steel shot, silicon carbide and glass beads shot at high speeds through a machine nozzle over a surface until sanded smooth.

 

Electropolishing
Electro-polishing is a stainless steel surface finish used to polish, passivate, and deburr metal parts. The process uses an electrochemical solution to remove the outer layer of a metal surface, leaving a uniform layer free of embedded contaminants, micro-cracks, pits, and various surface imperfections that could compromise the longevity and performance of a part.

 

Belt Polishing
As a surface finish, belt polishing leaves stainless steel with a decorative, aesthetic, or high-luster mirrored finish. The process is used on various stainless steel grades and can be applied to meet spec-required finishes for products and parts.

 

Black Oxide
Black oxide finishing is a blackening conversion coating used on various ferrous metals and alloys, including stainless steel. The process is formed by a chemical reaction when the material is immersed in a high-temperature solution.

 

Centerless Ground Finish
Centerless ground finishing is a technique that offers a similar appearance to stainless steel as polished finishes do. The main difference is that the ground finish shows visible circumferential scratch lines due to the grinding stone. The finishing details may vary from smooth to coarse, depending on the spec requirements.

 

Passivation
Passivation of stainless steel treats the metal surface with an acid solution to further add to surface corrosion resistance. The technique removes any free iron from the metal’s surface before that iron can react to water and oxygen in the air, subsequently causing rust oxidation.

 

 

Advantages of Stainless Steel Finishes

 

 

 

Aesthetically pleasing: Stainless steel finishes have a modern, clean, and visually appealing aesthetic.

 
 

Adaptability: Many industries, like automotive, medical, food processing, etc., use parts and tools with stainless steel finishes.

 
 

Resistance to Corrosion: Stainless steel finishes are ideal for environments with high moisture and chemical exposure as they are resistant to corrosion.

 
 

Environmental friendliness: Stainless steel finishes are recyclable.

 
 

Hygienic: Stainless steel finishes are easy to clean and maintain, making them suitable for medical and food processing equipment.

 
 

Durability: They are durable and require minimal upkeep, making them a cost-effective choice

 
 

Long lasting: Resistant to damage and wear and tear, making them ideal for high-traffic areas.

 

 

Maintenance and Care of Stainless Steel Surface Finishing
 

Clean Regularly:

Dirt, grime, and smudges will not accumulate on your stainless steel surfaces if you clean them regularly. When cleaning, use a soft cloth and a mild detergent solution because harsh cleaning solutions and tools can scratch the surface.

工程塑料表面处理
Stainless Steel Surface Finishing

Avoid Harsh Chemicals:

Cleaning agents like bleach, ammonia, or acids contain harsh chemicals that can damage the stainless steel finish. If you must use chemical-containing cleaning agents, ensure they are stainless steel formulated.

Use the Right Tools:

Soft brushes or sponges are suitable for cleaning the stainless steel surface. Abrasive materials such as wire brushes or steel wool are inappropriate and can scratch the surface. Also, use separate tools for cleaning stainless steel and other surfaces to avoid cross-contamination.

铝合金表面处理
金属零件表面处理

Maintain Passivation:

If the stainless steel has been passivated, it is crucial to maintain the passivation layer to ensure the corrosion resistance of the surface. Regular cleaning and maintenance can help maintain the passivation layer.

The direction of Cleaning:

When cleaning the surface—especially those with brushed finishes—always follow the direction of the grain to avoid leaving scratch marks.

中碳钢表面处理
工程塑料表面处理

Protect the Surface:

Use protective films or covers to protect the surface of the stainless steel during transportation or storage. This way, you can prevent scratches or damage to the surface.

 

Application of Stainless Steel Surface Finishing

Construction:

Applied in surface treatment of stainless steel structures and components, such as handrails, bridges, and architectural features, to enhance aesthetics and protect against corrosion.

 

 

Electronics:

Used in the production of electronic components, where a clean and smooth surface finish is critical for performance and reliability.

Aerospace:

For surface preparation and finishing of aircraft components to ensure cleanliness and structural integrity.

Automotive:

Used in cleaning and preparing automotive parts, including engine components and body panels, to achieve a smooth finish for painting or coating.

Marine:

Utilised for the maintenance and cleaning of ships, boats, and offshore structures to remove rust, marine growth, and contaminants.

Pharmaceutical:

Essential for surface treatment of equipment and facilities in the pharmaceutical industry to maintain cleanliness and prevent contamination.

Manufacturing:

Commonly used in various manufacturing processes for surface finishing, deburring, and cleaning metal parts.

Oil and gas:

Used for surface preparation and cleaning of pipes, valves, and other equipment exposed to harsh environments to ensure longevity and reliability.

 

 

FAQ

 

 

Q: What is the application of surface finishing?

A: Surface finishing is a common industrial and manufacturing application that refers to a process that changes the surface of a metal by reshaping, adding to, or removing from the metal.

Q: What is the surface treatment of stainless steel?

A: Assivation, pickling, electropolishing, and in some circumstances, mechanical cleaning, are important surface treat- ments for the successful performance of stainless steel used for piping, pressure vessels, tanks, and machined parts in a wide variety of applications.

Q: What is the surface preparation of stainless steel?

A: Stainless steel surfaces should be prepared to give a surface roughness, Ra, of approximately 50 micron, and a minimum cleanliness of grade 2 in accordance with BS 7079:Part 1A. To avoid distortion to light sections, light hand abrasion is an alternative method to blasting.

Q: Can you hard surface stainless steel?

A: The following base metals can be hardfaced: Stainless steels. Manganese steels. Carbon and alloy steels.

Q: How to smooth a stainless steel surface?

A: Deep scratches are removed with a grit 280 Pyramix sanding sheet. Other steps with grit 400 and grit 800 reduce finer scratches and roughness depths. Finally, a grit 1400 sanding sheet is used to prepare the stainless steel surface for polishing to a mirror polish.

Q: What is the best surface treatment for stainless steel?

A: Choosing the right surface treatment
For stainless steel used in marine environments or exposed to chemicals, treatments like passivation or electropolishing are recommended to enhance corrosion resistance. These treatments create a more protective oxide layer, minimising the risk of pitting and crevice corrosion.

Mid (Dongguan) Intelligent Manufacturing Co., Ltd. is one of the leading surface treatment manufacturers and suppliers in China. We warmly welcome you to buy surface treatment for sale here from our factory. All customized products are with high quality and competitive price. Contact us for quotation and free sample.

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