Detailed explanation of processing cases
Product parameters:
Material: aluminum-based silicon carbide composite material (SiC content ≥ 40%)
Key features: D4mm deep hole processing (depth-to-diameter ratio 11:1)
Workpiece size: Φ258×46mm brake disc
Industry processing pain points
Traditional processing dilemma:
Tool "death" phenomenon: the drill bit needs to be replaced after an average of 5 holes
Low processing efficiency: single hole takes up to 530 seconds (about 9 minutes)
Quality risks: 30% of workpieces are scrapped due to broken tool residues
Secondary processing: 100% require manual deburring
MID solutions technical solution
Innovative process combination:
Ultrasonic vibration processing center
Multi-layer diamond coated PCD drill
Adaptive cooling system
Measured data comparison:
Industry application expansion
This solution has been successfully applied to:
New energy racing car brake system
High-speed rail brake disc pre-research project
Aircraft emergency brake device
