Processing product parameters
Material: aluminum-based silicon carbide (60% silicon carbide content, hardness HRC55+)
Key features: M3 threaded hole (depth 4-6mm, wall thickness only 0.5mm)
Industry applications: avionics heat dissipation substrate, satellite bracket structural parts
Industry pain point analysis
A. Traditional processing dilemma
Low efficiency of manual tap processing (single hole takes more than 3 minutes)
Threaded hole edge collapse rate is as high as 40% (thin-walled structure has poor rigidity)
Amazing tool loss (3-5 taps are required for each complete hole)
B. Hidden cost issues
The number of threaded holes in a single aviation component reaches 2000+
Secondary rework leads to a 30% extension of the delivery cycle
High scrap rate pushes up the overall cost by more than 50%
MID solution: ultrasonic precision machining technology
For the needs of aviation-grade AlSiC machining, MID provides a revolutionary technology combination:
✔ Multi-axis ultrasonic green engraving and milling center - integrated online detection system
✔ Nano-scale PCD tool - Exclusive coating process extends life
✔ Adaptive cutting algorithm - Dynamically adjust feed rate
Actual performance breakthrough
100% processing pass rate for wall thickness 0.5mm (no microcracks)
Single tool life increased to 200 holes (800 times higher than traditional)
Processing efficiency reaches 15 seconds/hole (12 times faster than traditional)
Industry value extension
This solution is also applicable to:
Silicon carbide power module for new energy vehicles
Precision processing of heat dissipation shell of 5G base station
Porous structure molding of medical implants
