In the field of medical implant manufacturing, 3D printed titanium alloy artificial skulls are highly favored for their excellent biocompatibility and mechanical properties. However, the special cutting characteristics of this material pose a huge challenge to precision machining.
Processing Difficulty Analysis Material Characteristics:
1.High strength, low density, but poor cutting performance
2.The porous structure formed by 3D printing needs to maintain nano-scale surface features
3.Dry cutting must be used to avoid contamination
Traditional processing pain points:
1.Low drilling efficiency, long single-piece processing time
2.Surface roughness is difficult to control
3.Tool wear is fast, and processing costs are high
MID Solution
In response to this special processing requirement, MID innovatively developed the Ultrasonic Green Precision Milling System:
1.Ultrasonic processing technology: significantly improve processing efficiency and shorten delivery cycle
2.Supercritical CO2 low Warm cooling: achieve green and clean processing, eliminating the need for subsequent cleaning procedures
3.Five-axis linkage processing: ensure the precision molding of complex curved skulls
Technical advantages
Processing quality: the quality of the orifice edge is improved by 50%, and the surface roughness is better than Ra0.8
Economic benefits: tool life is extended by 3 times, and the comprehensive processing cost is reduced by 40%
Environmental benefits: completely avoid cutting fluid pollution and meet medical-grade cleaning standards
Industry application value
This solution has been successfully applied to many medical implant manufacturers, providing reliable technical support for personalized skull repair surgery and promoting the innovation of medical implant processing technology.
About MID
MID is an innovator in the field of precision machining technology, focusing on providing green and efficient machining solutions for high-end manufacturing fields such as medical and aerospace. Our technical team continues to break through the limits of material processing to create greater value for customers.
