Processing product characteristics
Material: Medical grade titanium alloy TC4 (Gr5)
Processing features: Dental implant abutment contour surface (including 0.5mm subgingival precision surface)
Industry pain points Keywords: Titanium alloy difficult to process materials, implant abutment processing errors, dental instrument surface finish
Industry processing difficulties
A. Material characteristics challenges
• Strict biocompatibility requirements (ASTM F136 standard)
• Hardened layer is easily generated during cutting (Keywords: titanium alloy sticking phenomenon)
• Traditional CNC tool life is only 15-20 minutes (Keywords: Titanium alloy special milling cutter)
B. Traditional process defects
Manual polishing leads to dimensional deviation (Keywords: Abutment secondary processing scrap rate)
The comprehensive cost of a single piece is as high as ￥380 (Keywords: Implant processing cost control)
MID Solutions core technology
Ultrasonic five-axis linkage machining center: 0.005mm repeat positioning accuracy (Keywords: Five-axis precision dental machine tool)
High-frequency ultrasonic vibration cutting: Reduce cutting resistance by 60% (Keywords: Ultrasonic assisted titanium alloy processing)
MQL internal cooling system: Plant oil-based environmentally friendly lubrication (Keywords: Micro-lubrication titanium alloy milling)
Customized internal cooling tool: 3-channel ring spray design (Keywords: Titanium alloy special cooling milling cutter)
Measured processing advantages
• Surface roughness Ra0.2μm polishing-free (Keywords: Titanium alloy mirror processing technology)
• Tool life increased to 4.5 hours (Keywords: Reduce implant tool costs)
• Unit cost reduced to ￥92 (see the table below for comparison data)
Indicators Traditional process MID solution Surface treatment time 45min0min Tool consumption 6 pieces/day 1.2 pieces/day
As a supplier of precision medical device processing solutions, MID focuses on the intelligent manufacturing of high-end medical devices such as dental implants and orthopedic implants, and has provided titanium alloy processing technology solutions for global implant brands
