Processing product characteristics
Material: dense silicon nitride (hardness HV1,850)
Processing features: φ28×55mm complex 3D surface
Application areas: aircraft front fairing, high temperature resistant bearings
Industry pain point analysis
A. Material characteristics challenge
Silicon nitride ceramics, as a high hardness and wear-resistant material, are widely used in high-temperature aerospace components, but their low fracture toughness makes traditional processing prone to microcracks.
B. Traditional machining defects
① Tool wear rate is 8 times that of ordinary steel
② 3D surface grinding efficiency is only 2.3cm³/h
③ Breakage rate exceeds 35% (industry average)
MID Solutions core technology
Ultrasonic vibration five-axis machining center: 20kHz high-frequency vibration reduces cutting force
Supercritical CO2 cooling system: -78℃ low temperature suppresses material thermal stress
MQL internal cooling technology: 0.05ml/h micro-lubrication reduces tool adhesion
Measured performance comparison
Indicators Traditional process MID solution improvement range Processing cycle 133h72h46%↓Surface roughness Ra0.8μmRa0.2μm75%↓Tool replacement frequency 4 pieces/tool 18 pieces/tool 350%↑
Industry application expansion
This solution is also applicable to:
Satellite thruster ceramic nozzle processing
Semiconductor wafer handling robot arm
Artificial joint ceramic ball head precision grinding
